Custom PFA Frame Semiconductor Heater Chemical Inline Immersion Heater

• Semiconductor
• Life Sciences

• Fluid Heating

Heaters for semiconductor applications provide clean, even heat distribution for fluid baths at constant temperatures. These immersion heaters are ideal for semiconductor, pharmaceutical, and biomedical industries, offering:

• Compact, highly customizable design
• Efficient heat transfer with minimal chemical consumption
• All-PFA wetted surfaces compatible with PVDF, PFA, or quartz tanks
• Maximum process work area in minimal space

These rugged heaters are available in grid, frame, and fence configurations with outputs from 1.0 to 30.0 kW. Key features include:

• Low watt density (≤ 4 watts/in²) for rapid heating response
• Easy integration into most process tanks
• Custom configurations available based on specifications and tank size

Built with reliability and safety in mind:

• Patented PreciseHeater coil with >99% efficiency and 10+ year MTBF
• Microprocessor-based temperature control
• Optional platinum and embedded ground wires
• Type-J process thermocouple and RTD over-temperature protection

Performance characteristics:

• Maximum temperature: 200°C (392°F)
• Temperature accuracy: ±0.1°C (dependent on customer setup)
• Grid height: ¾", Frame height: 1½"
• Output range: 1.0-30.0 kW (voltage dependent)
• Voltage range: 120-480 VAC, 1 or 3-phase (wattage dependent)

We provide solutions for various PTFE-lined applications:

• Teflon lined welded tanks and vessels
• Mixer PTFE lined vessels
• Materials: PTFE, PFA, FEP, ECTFE, PVDF (etched or glass backing)
• Acid/alkali storage capability
• High temperature resistance
• Custom sizing with PFA outlet/inlet options

Our solutions support electrochemical deposition processes (electro-plating) with:

• Cost-effective metal adhesion through oxidation/reduction
• Full power supply output performance
• High efficiency and high-speed DC output
• Reliable operation with ETL certification