220V 3P 3KW 250x240x40mm Small immersion PTFE Frame Heater For Wet Process Tank
Customizable PFA Frame Heater For Customer Requirements In Harsh Chemicals
PFA Frame heaters are the perfect solution for heating harsh chemicals or DI water to constant temperatures in ultrapure tanks, including PVDF, PFA, and quartz tanks. Their PFA/PTFE wetted surfaces are ideal for use in high-purity applications where chemical compatibility is of utmost importance. PFA immersion tank heater provide high-efficiency heating with superior temperature control and maximum power output in a compact footprint. The heaters are available in various sizes that easily fit new and existing systems common to semiconductor, solar, MEMs, and other technological industries.
Features & Benefits
- Ultrapure PTFE/PFA wetted surfaces
- Reliable heating of harsh chemicals
- Maximum power in compact footprint
- Maximum 200°C heating capability
- Fast temperature response and efficiency
- Each configuration capable of various voltage-to-wattage combinations
- Integrate easily into most PVDF, PFA, and quartz wet process tanks
- Sizes for many tank dimensions
- Compact height of 1-5/8 inch
- Safety features include hi-limit sensor and encapsulated ground wire
- No N2 purge required
Specifications
| Heater Element |
Heating Coil |
| Wetted Surfaces |
PFA/PTFE |
| Wattages |
1.0 - 20 kW |
| Voltages |
120 - 480 VAC
1 or 3 phase |
| Sizes (LxW) |
7x5 to 19x14 inch |
| Height |
1-5/8 inch |
| Temperature |
200°C (392°F) |
| Hi-Limit Sensor |
Type-J thermocouple |
| Ground Wire |
Encapsulated |
| Lead Wire |
15-ft |
Industries
- Semiconductor Fabrication
- Solar Cell Manufacturing
- Flat-Panel Display, LEDs & Electronics
- Chemicals Manufacturing
- Industrial Manufacturing
PTFE, which is also known as “Teflon” is a very odd material because it’s a thermoplastic material, but functions as a thermoset. While other thermoplastics can be recycled after initial molding, PTFE cannot. Also, while PTFE temperature range is -400 to +550 degrees Fahrenheit, it begins transitioning at several points, meaning that the PTFE material moves as a result of thermal changes.
With PTFE temperature limit being -400 and the maximum temperature at +550, it can maintain structural integrity and perform perfectly at extreme temperatures. The only thing is that you need to keep an eye out for possible shrinkage. When the Teflon temperature limit is too low, the PTFE parts can shrink beyond your dimensional tolerance.
Properties of PTFE
Teflon’s maximum temperature is 500 degrees Fahrenheit, which makes it one of the most popularly used fluoroplastic materials, even though its mechanical properties are low compared to some notable engineering plastics. However, the Teflon temperature range makes it suitable for many applications.
Thermal Stability
PTFE is amongst the best thermally stable plastics. It does not decompose easily, not until it’s put under a very high temperature. The temperature affects the linear thermal expansion coefficient. Due to the orientation of the working process, the expansion coefficient varies with respect to direction.
However, the thermal conductivity does not change with temperature. It is quite high, which is why PTFE is considered an effective insulator. And the thermal conductivity can be improved by adding suitable fillers.
PTFE is very strong and resistant to other elements and compounds. However, it can be attacked by alkaline metals in their elementary condition, Chlorine trifluoride, and elementary Fluorine at high pressure. High-energy radiation is capable of breaking PTFE molecules, which makes the plastic material resistance against radiation quite weak.
The permeability of PTFE is comparable to that of other plastics. The permeability of a material is determined not only by its thickness and pressure but also by the methods used in its manufacturing process.
Melting Point
PTFE is a thermoplastic polymer with a white solid at room temperature, and it has a melting point as high as 500 degrees Fahrenheit. It is capable of maintaining its high strength, hardness, and self-lubrication at a low temperature like -400 degrees Fahrenheit and suitable flexibility at temperatures over -110 degrees Fahrenheit.
All fluorocarbons, including PTFE, get their properties from the combined impact of carbon-fluorine bonds. And the only chemicals that can affect these carbon-fluorine bonds are highly reactive metals, such as alkali metals.
Other Applications
Precious Metal Deposition
Engineered to meet the most stringent requirements, accurate and reliable Heaters in Precious Metals' Deposition reduce materials waste. Low ripple Power Supplies provide clean and smooth direct current (DC), precision results while also saving on materials.
Products For General Metal Finishing
MOTS SINGLE - BOTTOM, DERATED
Derated, low watt density, L-shaped, bottom, metal over the side Immersion Heater. Single or Three phase. Three phase. 500-6000 watts, 120-480 volts.
MOTS TRIPLE - L SHAPED
L-shaped, bottom style metal over the side heater. Three phase. Single or three phase. 3000-36000 watts, 200-600 volts.
9HX SERIES
Low watt density, 9 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 3000-18000 watts, 208-600 volts.
6HX SERIES
Low watt density, 6 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 2000-12000 watts, 208-600 volts.
Anodizing
Anodizing is an electrochemical process of converting a metal surface into an oxide layer. Mainly aluminum is used for anodizing, although other nonferrous metals, such as titanium and magnesium, can also be anodized. The metal part is connected as the anode and immersed into an acid electrolyte bath, where an electric current is applied to grow the oxide layer from the piece. The resulting surface finish will provide functional properties as corrosion-resistance and durability, as well as decorative properties. Surplus heaters provide beautiful, precise finishes. Surplus power supplies deliver high current, high accuracy, and high energy efficiency to meet a modern anodizing process's requirements.
Products For Anodizing
MOTS SINGLE - BOTTOM, DERATED
Derated, low watt density, L-shaped, bottom, metal over the side Immersion Heater. Single or Three phase. Three phase. 500-6000 watts, 120-480 volts.
MOTS TRIPLE - L SHAPED
L-shaped, bottom style metal over the side heater. Three phase. Single or three phase. 3000-36000 watts, 200-600 volts.
6HS SERIES - TUBULAR
Over the side, 6 element, tubular heater. Three phase. 6000-21000 watts, 208-600 volts.
MOTS TRIPLE - DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.
MOTS TRIPLE - DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.
G (GRID) SERIES COIL
Efficient horizontal, vertical and L-shaped Immersion Coils for larger tanks. Available in steel, 316 stainless steel and titanium.
9HX SERIES
Low watt density, 9 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 3000-18000 watts, 208-600 volts.
6HX SERIES
Low watt density, 6 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 2000-12000 watts, 208-600 volts.
3HXOL SERIES
Low watt density, 3 element, bottom heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. 3000-18000 watts, 208-480 volts.
HXF SERIES
Low-watt density, spiral heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. 500-6000 watts, 120-600 Volts.
HX SERIES
Low watt density, spiral. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Single phase. 500-9000 watts, 120-600 volts.
3HX SERIES
Low watt density, 3 element heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 1000-6000 watts, 120-600 volts.
