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Ultrapure In-Line PFA Fluid Heaters Inline Chemical Heater For Aggressive Acids & Chemicals

Ultrapure In-Line PFA Fluid Heaters Inline Chemical Heater For Aggressive Acids & Chemicals

Productdetails:
Plaats van herkomst: CHINA
Merknaam: Surplus
Certificering: ISO9001,CE
Modelnummer: Lijnverwarmer 037
Detailinformatie
Plaats van herkomst:
CHINA
Merknaam:
Surplus
Certificering:
ISO9001,CE
Modelnummer:
Lijnverwarmer 037
Naam:
Ultrapure In-Line PFA-vloeistofverwarmers Inline chemische verwarmer voor agressieve zuren en chemic
Spanning:
230V (aanpasbaar), enkelfasig
Stroom:
3 kW
Materiaal:
PFA
Verwarmingstoepassingen:
Vloeistofverwarming, halfgeleider, fotovoltaïsche, oppervlaktebewerking, elektro-plating
Markt:
Halvegeleiders, Life Sciences, Food & Beverage, Industrieel
Trading Information
Min. bestelaantal:
1 st
Prijs:
Bespreekbaar
Verpakking Details:
Houten kast of doos
Levertijd:
10-15 werkdagen
Betalingscondities:
T/T
Levering vermogen:
1 Instellen
Productomschrijving

Ultrapure In-Line PFA Fluid Heaters Inline Chemical Heater For Aggressive Acids & Chemicals

Ultrapure In-Line PFA Fluid Heaters Inline Chemical Heater For Aggressive Acids & Chemicals 0

in-line heaters are ideal for high-temperature, ultrapure processes. They feature PFA flow paths for optimal compatibility with aggressive chemicals. Their special internal fittings eliminate O-rings seals for enhanced cleanliness. They utilize the low-mass heating element with low watt density to provide fast, powerful temperature response.

Overview

PFA in-line heater are desinged for hydrofluoric acid (HF), potassium hydroxide (KOH), and other chemistry compatible with PFA.

These PFA heaters push widely accepted high-purity materials to operating extremes while maximizing performance and reliability.

We has once again taken heating of high-purity liquids to a new level of performance and reliability.

 

We has once again taken heating of high purity liquids to a new level of performance and reliability. Heating liquids using high purity materials in a harsh environment requires special skills and knowledge that can only be gained from experience. For over 40 years, Our Engineers have been refining and improving the heated quartz bath and understand the critical needs of the Semiconductor and related industries. The sum of that knowledge has been incorporated into the PFA in-line heater to create products that not only perform, but simplify installation and maintenance as well. Exemplified by our long-standing ISO 9001 registration, our dedication to manufacturing process control assures that our customers receive uniformly high-quality products in a timely manner. We offers a wide range of standard and custom models to allow for easy integration into almost any application.

 

Benefits

  • Heavy gauge pre-formed Inconel element can stand up to high stress conditions without breaking down
  • Power modulator monitors heater element temp and prevents heat buildup inside the housing
  • Sealed housing prevents chemistry from attacking internal components & provides secondary containment
  • Internal leak detect strip (requires external monitor) gives early detection of chemical leaks
  • All wiring shielded with teflon conduit to prevent chemical attack
  • Indirect heating design, no submerged heater elements
  • No N2 or gas purge required

Specifications

Heater
 PFA In-line Chemical Heater
Wattages
1.5-12 kW
Process Chemistries
Dilute Hydrofluoric acids (DHF),
Buffered Hydrofluoric acids (BHF),
Buffered Oxide etch (BOE),
Alkaline Chemicals (TMAH, KOH, NAOH),
Fluorinated Solvents,
Hydrofluoric Acid,
Glycol, and much more.
Max Operating Temperature
180°C (consult factory
for higher temperatures)
Max Pressure
40 psi at 180°C
Voltages
200-400VAC,
single or 3 phase
model dependent

 

 

Since 1997, Surplus has been an industry leader in ultrapure heating, paving the way for PVDF, PTFE, and PFA in-line fluid heaters. With new technology and almost half a decade later, we has improved on legacy designs with the HC Series of PFA in-line heater that offer higher temperatures, enhanced cleanliness, extended life spans, improved reliability, and more. we continues to support heaters. Contact us for details.

 

 

Industries

 

  • Semiconductor Fabrication
  • Solar Cell Manufacturing
  • Flat-Panel Display, LEDs & Electronics
  • Chemicals Manufacturing
  • Industrial Manufacturing

 

Applications

Anodizing
Anodizing is an electrochemical process of converting a metal surface into an oxide layer. Mainly aluminum is used for anodizing, although other nonferrous metals, such as titanium and magnesium, can also be anodized. The metal part is connected as the anode and immersed into an acid electrolyte bath, where an electric current is applied to grow the oxide layer from the piece. The resulting surface finish will provide functional properties as corrosion-resistance and durability, as well as decorative properties. Surplus heaters provide beautiful, precise finishes. Surplus power supplies deliver high current, high accuracy, and high energy efficiency to meet a modern anodizing process's requirements.

 

Products For Anodizing

MOTS SINGLE – BOTTOM, DERATED
Derated, low watt density, L-shaped, bottom, metal over the side Immersion Heater. Single or Three phase. Three phase. 500-6000 watts, 120-480 volts.

.10kW PTFE Inline Chemical Heater 0

 

MOTS TRIPLE – L SHAPED
L-shaped, bottom style metal over the side heater. Three phase. Single or three phase. 3000-36000 watts, 200-600 volts.

10kW PTFE Inline Chemical Heater 1

 

6HS SERIES – TUBULAR
Over the side, 6 element, tubular heater. Three phase. 6000-21000 watts, 208-600 volts.

10kW PTFE Inline Chemical Heater 2

 

MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.

10kW PTFE Inline Chemical Heater 3

MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 4

G (GRID) SERIES COIL
Efficient horizontal, vertical and L-shaped Immersion Coils for larger tanks. Available in steel, 316 stainless steel and titanium.

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 7

9HX SERIES
Low watt density, 9 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 3000-18000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 6
6HX SERIES
Low watt density, 6 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 2000-12000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 7

3HXOL SERIES

Low watt density, 3 element, bottom heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions . 3000-18000 watts, 208-480 volts.

10kW PTFE Inline Chemical Heater 8

 

 

 

HXF SERIES
Low-watt density, spiral heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. 500-6000 watts, 120-600 Volts.
10kW PTFE Inline Chemical Heater 12
HX SERIES
Low watt density, spiral. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions . Single phase. 500-9000 watts, 120-600 volts.

10kW PTFE Inline Chemical Heater 13

3HX SERIES
Low watt density, 3 element heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 1000-6000 watts, 120-600 volts.

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 13

 

 

 

Hot DIW Cleans Wafers Effectively

 

Cleaning processes that use sulfuric acid (i.e., pre-diffusion clean and resist stripping) leave residual chemical particles that can affect yields and throughput. Particulates can be produced in as little as 48 hours via the migration and nucleation of the H2SO4 molecules. Undesirable steps to address this problem include:

 

• Chemical cleaning, i.e., hydrofluoric (HF) rinses and RCA clean processes generate added hazardous chemical waste

• Multiple cold DIW rinses waste costly DIW

• Mechanically agitating wafers in a cold DI bath adds energy to cold wafer rinses using robotics that requires high maintenance

 

Reduce Bacterial Contamination and Improve Process Yields

 

Wet process stations are excellent environments for bacterial growth caused by low or intermittent flow of DIW, airborne bacteria, and cross contamination from filters.

Heating your DIW to 90º C can sanitize internal plumbing without disassembling station components or using potentially hazardous chemicals. This also eliminates downtime and associated labor costs required for chemical sanitizing. Reducing bacteria contamination improves production yields.