Coil Shaped Fluoropolymer PTFE Immersion Heater For ultra-high purity heating

Designed for heating plating solutions with exceptional chemical resistance to aggressive acids.

immersion heaters are the perfect solution for heating harsh chemicals or DI water to constant temperatures in ultrapure tanks, including PVDF, PFA, and quartz tanks. PFA/PTFE wetted surfaces are ideal for use in high-purity applications where chemical compatibility is of utmost importance. This element to provide high-efficiency heating with superior temperature control and maximum power output in a compact footprint. The heaters are available in various sizes that easily fit new and existing systems common to semiconductor, solar, MEMs, and other technological industries.

• Compatible with virtually any chemistry
• Excellent chemical resistance to aggressive acids
• Spiral element design with low watt density
• Fluoropolymer (PTFE) sleeved 304 stainless elements
• Exceptional durability and corrosion resistance
• Built-in thermal protector and grounded element
• Available in single-phase configurations from 500 to 9000 watts and 120 to 600 volts

How Does the PTFE Immersion Heater Work?

PTFE immersion heaters work through a combination of resistive heating and the insulating properties of PTFE. Here's a breakdown of how they operate:
1. Heating Element: PTFE immersion heaters consist of a heating element typically made from a resistive material such as nickel-chromium (Nichrome) wire. This heating element is enclosed within a sheath made of PTFE, which is a highly non-reactive and insulating material known for its excellent chemical resistance.
2. Electricity Supply: When the PTFE immersion heater is connected to an electrical power source, electricity flows through the heating element. The resistive heating element offers resistance to the flow of electricity, causing it to generate heat as a byproduct.
3. Heat Transfer: As electricity passes through the resistive heating element, it heats up. The heat generated is then transferred to the PTFE sheath surrounding the heating element. PTFE has a high melting point and is an excellent insulator, which helps to contain the heat and prevent it from dissipating into the surrounding environment.
4. Immersion in Fluid: PTFE immersion heaters are designed to be submerged directly into the fluid that requires heating, such as water, oils, or chemicals. As the PTFE sheath heats up, it transfers the heat to the surrounding fluid through conduction.
5. Uniform Heating: The design of PTFE immersion heaters allows for uniform heating of the fluid, ensuring that the entire volume is heated evenly. This is important for applications where consistent temperature control is required.
6. Temperature Control: Some PTFE immersion heaters come with temperature control features such as thermostats or temperature sensors. These controls help regulate the temperature of the fluid by cycling the heater on and off as needed to maintain the desired temperature.
7. Applications: PTFE immersion heaters are commonly used in various industries, including chemical processing, pharmaceuticals, food and beverage, and water treatment. They are suitable for heating corrosive or sensitive fluids due to the chemical resistance of PTFE and the ability to provide precise temperature control.
In summary, PTFE immersion heaters operate by converting electrical energy into heat through resistive heating elements enclosed within a PTFE sheath. This heat is then transferred to the surrounding fluid through conduction, providing efficient and uniform heating for various industrial applications.

• Surface Finishing
• Ultra-High-Purity Heating

We provide teflon lined welded tanks, small teflon lined vessels, mixer PTFE lined vessels and more.

• Material options: PTFE, PFA, FEP, ECTFE, PVDF etched or glass backing
• Can store acid or alkali
• High temperature resistance
• Custom sizes available
• Option to install PFA outlet and PFA inlet

 

 

 

Company Advantage

Yingxi is a global, China-based company focused on designing and manufacturing world-class equipment for heating high-purity fluids and gases, including chemical Inline heaters, deionized water heaters, heat exchangers, PTFE tanks &PTFE Parts, PTFE Frame Immersion Tank Heaters. We are committed to creating quality products that are safe, precise, and clean for the industries we serve.

 

We serve the semiconductor, solar, medical, automotive, aerospace, printed circuit board, flat panel display, jewelry/watch, electroplating, and aquaculture industries.

 

We serve industries that include Semiconductor, Flat Panel Display (FPD), Microelectromechanical (MEMS), Nanotechnology, Photovoltaic (PV, solar cell), Liquid Crystal Display (LCD), Biomedical and Pharmaceutical.

 

Yingxi’s product offering includes DI Water and Chemical Heaters, Quartz DI Water Heaters, Fluoropolymer & Quartz inline Chemical Heaters, Electric PTFE Immersion Heaters, PTFE Tanks & PTFE Parts, Immersion Coils Heat exchangers, High-temperature Filter Chambers, Solvent heaters, Nitrogen heaters, and Rectifier Power Supplies.

 

We bring 40 years of experience to numerous industries, including semiconductor processing, clean environmental technology, energy generation, diesel emissions, medical and food service equipment.