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Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions

Détails de produit:
Lieu d'origine: CHINE
Nom de marque: Surplus
Certification: ISO9001,CE
Numéro de modèle: QIH2406-036
Les informations détaillées
Lieu d'origine:
CHINE
Nom de marque:
Surplus
Certification:
ISO9001,CE
Numéro de modèle:
QIH2406-036
Nom:
Réchauffeur chimique en ligne à quartz pour de nombreuses applications nécessitant le chauffage de f
Tension:
240V (personnalisable), à phase unique
Pouvoir:
6 kW
Matériel:
Carcasse en PVC
Matériau de base:
Quartz
Applications dans le chauffage:
chauffage de l'eau désionisée, des acides et des produits chimiques de processus moins agressifs uti
Marché:
Semi-conducteur
Trading Information
Quantité de commande min:
1 pièces
Prix:
Négociable
Détails d'emballage:
Boîtier en bois ou boîte en carton
Délai de livraison:
10-15 jours ouvrables
Conditions de paiement:
T/T
Capacité d'approvisionnement:
50 PC/Mois
Description de produit

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions

1.Voltage:240V 1P 6KW
2.Shell: PVC
3.Quartz glass filling, thickness 5mm. The surface is covered with mica layer and covered with insulation cotton.
4.The entrance and exit of the quartz glass infusion are inch external teeth, with an outer diameter of 24.8mm and 16 teeth.
5.With 2 J-type thermocouple probes, with 1 PT100 sensor.
6.Cable: 3 meters
7.The product must be installed vertically.
8. The liquid outlet needs to be equipped with a flow or liquid sensor (provided by the customer)
9. Check that the liquid flows through the outlet before starting the power supply (to prevent dry boiling)
 
Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 0Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 1

 

Purpose

Quartz in-line heaters can be used in many applications requiring heating of high-purity process fluids such as acids and cleaning solutions. Traditional applications use the acid in-line heater as part of a recirculation loop, either as the sole heat source or in combination with a heated quartz tank for faster heating and better control. 

 

Specifications

 

Heater

Quartz In-line Chemical Heater

Single

3.0 KW, 4.5 KW, 6.0 KW, 7.5KW, 9.0 KW, 13.0 KW, Custom Wattage Available

Dual

6.0 KW, 9.0 KW, 12.0 KW, 15.0 KW, 18.0 KW, 26.0 KW, Custom Wattage Available

Process Chemistries

Phosphoric Acid, Sulfuric Acid, and more. See material compatibility page.

Max Operating Temperature

180ºC

Max Pressure

40 PSI continuous (@ 150°C Max)

Voltages

208VAC, 240VAC, 400VAC (some models), single or 3 phase model dependent

 

Overview

PFA in-line heater are desinged for hydrofluoric acid (HF), potassium hydroxide (KOH), and other chemistry compatible with PFA.

These PFA heaters push widely accepted high-purity materials to operating extremes while maximizing performance and reliability.

We has once again taken heating of high-purity liquids to a new level of performance and reliability.

 

We has once again taken heating of high purity liquids to a new level of performance and reliability. Heating liquids using high purity materials in a harsh environment requires special skills and knowledge that can only be gained from experience. For over 40 years, Our Engineers have been refining and improving the heated quartz bath and understand the critical needs of the Semiconductor and related industries. The sum of that knowledge has been incorporated into the PFA in-line heater to create products that not only perform, but simplify installation and maintenance as well. Exemplified by our long-standing ISO 9001 registration, our dedication to manufacturing process control assures that our customers receive uniformly high-quality products in a timely manner. We offers a wide range of standard and custom models to allow for easy integration into almost any application.

Specifications

Heater
 PFA In-line Chemical Heater
Wattages
1.5-12 kW
Process Chemistries
Dilute Hydrofluoric acids (DHF),
Buffered Hydrofluoric acids (BHF),
Buffered Oxide etch (BOE),
Alkaline Chemicals (TMAH, KOH, NAOH),
Fluorinated Solvents,
Hydrofluoric Acid,
Glycol, and much more.
Max Operating Temperature
180°C (consult factory
for higher temperatures)
Max Pressure
40 psi at 180°C
Voltages
200-400VAC,
single or 3 phase
model dependent

 

 

Industries

 

  • Semiconductor Fabrication
  • Solar Cell Manufacturing
  • Flat-Panel Display, LEDs & Electronics
  • Chemicals Manufacturing
  • Industrial Manufacturing

Applications

Anodizing
Anodizing is an electrochemical process of converting a metal surface into an oxide layer. Mainly aluminum is used for anodizing, although other nonferrous metals, such as titanium and magnesium, can also be anodized. The metal part is connected as the anode and immersed into an acid electrolyte bath, where an electric current is applied to grow the oxide layer from the piece. The resulting surface finish will provide functional properties as corrosion-resistance and durability, as well as decorative properties. Surplus heaters provide beautiful, precise finishes. Surplus power supplies deliver high current, high accuracy, and high energy efficiency to meet a modern anodizing process's requirements.

 

Products For Anodizing

MOTS SINGLE – BOTTOM, DERATED
Derated, low watt density, L-shaped, bottom, metal over the side Immersion Heater. Single or Three phase. Three phase. 500-6000 watts, 120-480 volts.

.10kW PTFE Inline Chemical Heater 0

 

MOTS TRIPLE – L SHAPED
L-shaped, bottom style metal over the side heater. Three phase. Single or three phase. 3000-36000 watts, 200-600 volts.

10kW PTFE Inline Chemical Heater 1

 

6HS SERIES – TUBULAR
Over the side, 6 element, tubular heater. Three phase. 6000-21000 watts, 208-600 volts.

10kW PTFE Inline Chemical Heater 2

 

MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.

10kW PTFE Inline Chemical Heater 3

MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to 300°F (149°C). Single or three phase. 18000-54000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 4

G (GRID) SERIES COIL
Efficient horizontal, vertical and L-shaped Immersion Coils for larger tanks. Available in steel, 316 stainless steel and titanium.

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 7

9HX SERIES
Low watt density, 9 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 3000-18000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 6
6HX SERIES
Low watt density, 6 element fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 2000-12000 watts, 208-600 volts.
10kW PTFE Inline Chemical Heater 7

3HXOL SERIES

Low watt density, 3 element, bottom heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions . 3000-18000 watts, 208-480 volts.

10kW PTFE Inline Chemical Heater 8

 

 

 

HXF SERIES
Low-watt density, spiral heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. 500-6000 watts, 120-600 Volts.
10kW PTFE Inline Chemical Heater 12
HX SERIES
Low watt density, spiral. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions . Single phase. 500-9000 watts, 120-600 volts.

10kW PTFE Inline Chemical Heater 13

3HX SERIES
Low watt density, 3 element heater. Fluoropolymer (PTFE) sleeved 304 stainless elements inert to most solutions. Three phase. 1000-6000 watts, 120-600 volts.

Quartz In-Line Chemical Heater For Many Applications Requiring Heating Of High-Purity Process Fluids Such As Acids And Cleaning Solutions 13

 

 

An inline chemical heater is a device that heats a fluid as it flows through a pipe or tube, rather than heating a whole tank of liquid. These heaters are designed to quickly heat the fluid at the point of use, offering advantages like faster heating, reduced heat loss, and improved efficiency. They are commonly used in industrial settings for heating chemicals, solvents, and other fluids in processes like semiconductor manufacturing, chemical processing, and fluid handling.

 

Key Features and Benefits of Inline Chemical Heaters:

Fast Heat-up:
Inline heaters allow for rapid heating of continuous fluid flows, eliminating the need to wait for an entire tank to reach the desired temperature before using the heated fluid.

 

Point-of-Use Heating:
The fluid is heated directly where it's needed, minimizing heat loss and energy consumption.

 

Efficient Energy Usage:
Focusing heat on the flowing fluid reduces energy waste compared to heating a large volume.

 

Versatile Applications:
Inline heaters are available in various designs and materials to handle a wide range of chemicals, solvents, and temperatures.

 

Material Compatibility:
Many inline heaters are made with materials like stainless steel, fluoropolymers (PFA/PTFE), quartz, and titanium to resist corrosion and chemical reactions.

 

Safety Features:
Some inline heaters incorporate features like gas purging to remove chemical permeation, temperature sensors, and self-limiting technology for safe operation in various conditions.

 

Customization:
Options for single-pass or recirculating applications, different power outputs, and various fluid connections enable customization for specific process needs.

 

Low Wattage Options:
Some inline heaters are designed for low wattage, making them suitable for sensitive chemistries and applications where maintaining precise temperature control is crucial.

 

Applications of Inline Chemical Heaters:
Semiconductor Manufacturing:
Heating chemicals for cleaning wafers, stripping resist, and various process steps.

 

Chemical Processing:
Heating and maintaining temperatures for chemical reactions, mixing, and other process steps.

 

Solvent Handling:
Heating solvents for use in cleaning, extraction, and other applications.

 

Ultra-High Purity (UHP) Applications:
Inline heaters designed for ultra-high purity materials are essential for processes like deionized water heating, pharmaceutical manufacturing, and advanced materials science.